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Please log in to add your comment. See more popular or the latest prezis. Constrain to simple back and forward steps. Copy code to clipboard. Add a personal note: Houston, we have a problem! On the operational side, due to the vast increase in demand for parts? Furthermore, the annual operating? Custom Molds was suffering from an efficiency issue, rather than a capacity issue. Bottlenecks were occurring throughout the manufacturing process and quality issues were increasing.
There were numerous non-value-adding processes throughout the? Parts were not being? These operational difficulties required process analysis to? Custom Molds Case Study. Accessed September 15, We will write a custom essay sample on Custom Molds Case Study specifically for you.
Leave your email and we will send you an example after 24 hours If you contact us after hours, we'll get back to you in 24 hours or less. Custom Molds Case Study Essay. Custom Molds needs to figure out the reason behind un-predictable bottlenecks popping up all over the production process and needs to do it quickly else they might lose some of their clients.
Consultants have the advantage of looking at the bigger picture from outside and may be able to help Custom Molds figure out the reason behind the bottlenecks. Cost of hire, consultants must be specialist in this field. Custom Molds also needs to change the plant layout from job shop to probably assembly line. This is due to the fact that they are getting more business in the plastic parts manufacture than the custom moulds and plastic parts are produced in large volumes.
Down time of the plant while changing the layout, cost of layout change, proper utilization of available space. Medium term alternatives Invest in a proper supply chain system: The Company needs a proper supply chain system which is agile, adaptable and aligned Lee, to the interests of all firms involved. This will help them in managing expectations of the clients by knowing when they will be able to deliver the product.
IT can also help Custom Molds to determine realistic delivery times. Cost of the IT system, time frame of installation, inputs from the potential users of the IT system. Long term alternatives Prepare for a complete phase-out of custom moulds: The company may start losing money producing custom moulds if their quantity reduces too much.
The company would be better off in investing the same resources in producing plastic parts instead. A proper market analysis of custom moulds, analysis of the return on investment and the minimum number of moulds to remain profitable, other avenues of diversification.
Invest in Research and Development: Cost involved, clear expected milestones Start looking at expansion plans: As the company grows and starts taking orders for plastic parts exceeding order size, they will start feeling the need to expand, both in number of resources and space available. They are thereby advised to start looking at expansion plans, which can consume precious time. John Wiley, Lee, Hau L. Posted by Aditya Bhakoo at 7:
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May 09, · Operations Management: Custom Molds Case Study Through the data provided in the case study we can conclude that during the last three years Custom Molds has been consistently getting more work in the mass production of plastic parts and the custom made molds have been decreasing. The order sizes for plastic parts were increasing. At the end of Chapter 3, read the case study Custom Molds, Inc.?Answer the topical questions at the end of the case study?Be thorough and complete in your responses?Upload your completed document using the digital drop box provided?All case studies are due by Sunday at p. m. ET?1.
Custom Mold Inc - CASE STUDY Major issues Change in market demand Vertical integration to reduce costs and time Decrease in size of a single molds order (number of orders constant). custom molds, inc presented by: amitanshu srivastava alok kumar abhishek saxena a n panigrahi amar tiwari ankur golcha.